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Made the Switch to Mac

macI finally just decided to make the switch from being a PC computer user to a Mac computer user. I didn’t just dip my toe in these waters either. I went whole hog. I’ve ordered both a laptop and a desktop computer from Apple. I figure that if you’re going to do something then you might as well do it all the way.

Of course, it’s not like I just ordered a couple of Mac computers without ever trying them out. That would have been a dumb business move. I’ve used Macs a few times in various settings. I also did visit a computer rental company and got a Mac laptop rental to help me decide which Macbook to get. For the most part, though, I’m really new to Mac.

I think that the switch is going to be a good one for me. I work on my computer all day long for business purposes. The Mac seems like it is going to meet my needs better than my PCs did. Plus my current tech guy is a lot more familiar with Macs than with PCs so his help will be a lot more beneficial now. I do think there will be an adjustment period but I’m so excited that I finally made this switch.

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Kinematics of Bicycle Hub Internal Transmissions


An internal bicycle hub is an intricate planetary gear mechanism and is made of dozens of small parts. See, long before the derailleur became a staple in racing bikes in the 20th century, internal hub gears ruled the roost. In those days, these beautiful devices offered the first practical ways to shift gears on the fly. What a godsend!

In order to fully understand this beautiful system from a technical standpoint, we need to study the kinematics. or motion of the gearing action.

Click to zoom up the following one page article which explores the dynamics of the gearing in a 3 speed Sturmey Archer planetary gear hub. It explains how “gear ratios” are obtained in a planetary hub system by following some simple ‘rolling contact’ principles of gear motion. I borrowed it from my one of my favorite engineering textbooks. I hope this will make you appreciate the science behind bicycle transmissions. Also, when you get a chance, open up a hub and check it out for yourself!

 

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By Ron

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Advanced HP C7973A LTO-3 Ultrium

Long durable life and unparalleled robustness are ensured in the HP C7973A LTO3 tapes. The cartridge memory and the unique internal head cleaning process make the HP C7973A ultrium media even more reliable and efficient. The self diagnostic feature boosts the performance level and data reliability of the HP LTO-3 storage technology. 800GB compressed and 400 GB uncompressed information can be safely recorded in C7973A LTO-3 tape cartridge. Economical backup operations of HP C7973A ultrium tape saves cost and improves efficiency. HP ultrium LTO3 delivers excellent performance in automated and standalone working systems. HP C7973A is compatible with all the tape drives of third generation. Transfer rate of HP LTO-3 is 160 MB/second (compressed). Lowest cost per GB and highest capacity are offered by HP LTO-3 tapes. Unique and advantageous features of HP C7973A ultrium tape has made this ultrium tape media the most demanding tape storage standard.

Bit density of HP LTO-3 tape media has been enhanced by using advanced coating mechanism and robust base film. This increased bit density enables the HP C7973A cartridge to hold more data utilizing the same physical space. LTO-2 ultrium contains 512 data tracks while on the other hand the HP C7973A LTO-3 media has 704 data tacks therefore it can record more amount of information. HP LTO-3 tape cartridge is more advantageous, user friendly and economical. LTO tape format is very robust, reliable and cost efficient.

The HP LTO-3 media supports transfer rate of 160 MB/s in compressed mode it is used in HP Storageworks 960 tape drive. Tape media products of HP are exhaustively qualified to be qualified with both non-HP and HP LTO products. High levels of performance and durability are guaranteed by the HP media products because of the continuous testing programs that are conducted by the media laboratories of Hewlett-Packard.

HP C7973A LTO-3 tape is ideal for departmental backups and data centers where performance, cost, speed and capacity are more critical. The network administrators, consultants and I.T managers have improved their data backup operations by adopting the HP LTO-3 tape technology. HP C7973A ultrium media has alleviated the stress and work load of managing massive volumes of critical data. HP LTO3 format saves cost and has longer useful life.

C7973A LTO-3 tape media provides superior data reliability and highest storage capacity than other tape technologies. 1GB of information can be backed up on a HP ultrium-3 C7973A tape cartridge within 12.5 seconds. SEC Rule 17a, Basle II, Sarbanes Oxley and similar kind of other strict legislations require that the companies should preserve and keep a record of their data for specific time period. HP LTO-3 C7973A is the best tape media which enables the users to efficiently manage and backup their sensitive data.

LTO-2 format takes about 33 seconds while the in LTO-1 tape format it takes just over 1 minute to backup 1GB data. WORM functionality further enhances the data reliability and security of HP LTO-3. HP C7973A tape media offers a cost effective solution to its customers. HP LTO-3 media enables the users to easily manage, archive, record and secure the sensitive information hence satisfying the stringent regulations.

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By Shawn

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Components Design Process : A Look At 3 Companies

It takes a defined need, complex projects, considerable teamwork from different individuals, and effective communication to release auxiliary systems for biking to market. By auxiliary systems, I mean supporting components such as the wheels, transmission chains, shifters, handlebars, stems, sprockets etc without which control and mobility in a bicycle cannot be achieved.

I guess what I wanted to do in this post is just to pollinate the “development process/project” of designing, engineering and testing components for a specified performance. That is, what were the goals of the design to begin with, and how were they achieved? What ingredients went into this soup? We take a look at 3 bike companies. Happy Easter weekend to all!

CAMPAGNOLO 11 SPEED

In this video, Giuseppe Dal Prà, the head of Component design at Campagnolo, talks about the design and prototyping of the new 11 speed group.

In this second video, Leopoldo Lazzarin, Campagnolo designer talks about his role in the prototyping stage of the revamped transmission system.

The last video has Valentino Franch, Test Development Manager, sharing his experience with testing what was designed for the 11 speed line.



EASTON BICYCLE PRODUCTS

Easton has a great set of 10 minute videos on their website detailing what they desired in their new line of products and how they went about designing and testing them for that “extra” performance and durability (with considerable emphasis on testing). Below, are two sample videos where Chuch Tiexeira, the head of Bicycle Engineering, and Niko Henderson, Test Lad Engineer, talk about revamping the stem design, and the testing process for wheels.

 


SHIMANO DI2
Finally, this excellent writeup last month from Kenji Hall of BW explores some of the background details of the invention of Shimano’s electronic shifting group. There is focus on engineering and some of the constraints of the process, such as cost, negative feedback, and design related issues such response time of the controls. Enjoy the reading.

Last April, a team of Japanese engineers from Shimano flew to France to test a prototype derailleur (an electronic gear shifter for a bicycle) on an important focus group: professional cyclists. The venue was the Paris-Roubaix race, among the most bruising in Europe. The 161-mile course includes 28 stretches of jaw-rattling cobblestone roads as it winds through villages in the French countryside. In previous years, Shimano’s battery-powered derailleur prototypes hadn’t been up to the task. Some had shifted at the wrong time, others simply conked out. But the engineers were hoping that the latest version would be glitch-free. “One of main goals was to make the derailleurs tough enough to be used for the Paris-Roubaix race,” says Kazuhiro Fujii, who led the Shimano engineering team.

They got their wish. Shimano now sells the derailleurs in the U.S. as the Dura-Ace 7970 Di2. Released in January, the Di2 looks like a traditional shifter. But instead of using steel cables, its rubber-coated wires send signals to computer chips in the derailleurs that guide the chain from one gear to the next. The Japanese bike parts maker says the system is faster and weighs 67 grams, or about 3%, less than the old Dura-Ace system (the chips, micromotors, and battery make it 68 grams heavier than the latest Dura-Ace mechanical parts). The company also says the shifting is so precise that chain derailments rarely occur, and that the system needs no tuning up.

The Di2 is an attempt by Shimano to maintain buzz around the brand even as the global economy hits the skids. Analysts say the market for road bikes has been resilient in recent years thanks to a boom fueled by American Lance Armstrong’s record-breaking seven victories in the Tour de France. In the bike market, the $250 million company is a powerhouse: There are no reliable market statistics, but analysts estimate that Shimano makes the gears, derailleurs, cranks, and other components for 70% of the world’s bikes. (Bike parts make up nearly 80% of Shimano’s revenues; fishing, golf, and camping gear account for the rest.) Those kinds of numbers made it a favorite with investors: Its share price zoomed to an all-time high of 5,450 yen last July in Osaka trading, but the economic crisis has since erased 44% of the stock’s value. (The TOPIX Transportation Equipment stock index has also lost about 44%.)

Pricey :

The Di2 is not for everyone: Not many will likely shell out $5,500 for bike parts. Shimano’s strategy is to have pros use it in races as a way of building confidence in electronic derailleurs for road bikes. That could eventually pay off when Shimano begins offering a less pricey mass-market version in coming years. The Di2 also sets Shimano apart from rivals Campagnolo of Italy and Chicago-based upstart SRAM, whose top-of-the-line bike components are lighter and have chipped away at Shimano’s lead.

The mechanics of gear shifting haven’t changed for decades. The front derailleur, which is shaped like the blade of a vegetable peeler, guides the chain between the gears attached to the pedals. A rear derailleur moves the chain along the smaller gears attached to the back wheel. When changing gears on a mechanical system, the rider is doing two things: pushing down on the pedals while twisting the shifting paddles on the handlebars.

Shimano’s engineers felt the Di2 should shift automatically to let the rider focus on pedaling. Their solution was to install chips, software, and tiny motors in the front and rear derailleurs, and to design both sections to work together.

That wasn’t easy because the engineers had to time the more powerful front derailleur to work in sync with the rear. They now move in a tightly orchestrated fashion to prevent the chain from rubbing or falling off the gears.

Mixed Reviews :

So far the reviews have been mixed. Some pros and longtime riders back Shimano’s claim, but purists have railed against putting a battery-powered device on a bike. Other critics have questioned the merits of replacing cables with electric wiring. “The more complicated we make things, the more apt they are to having problems and the more specialized the service required tends to be,” wrote one skeptic in an online review.

Shimano’s Fujii and his colleagues knew their task wasn’t easy. The company’s two earlier attempts at offering electronic gear shifts and suspensions on bikes for casual riders, beginning in 2001, had confused retailers and consumers. Inside Shimano, many executives disappointed by the early attempts thought the company shouldn’t gamble its future on electronics. But a small group, led by bike components marketing director Masahiko Jimbo, pushed hard to convince higher-ups that it was worth the effort. Unlike past attempts, they would try to sway the public on a product’s virtues by getting the pros to use it first. “At first there was lots of resistance internally,” says Fujii.

Technology has transformed the bike industry in recent years. Manufacturers now design frames with 3D computer software, make parts from ultralight carbon fiber and aluminum, and use wind tunnels to test a bike’s aerodynamics. Shimano had focused on making lighter parts. But by the late ’90s, progress had slowed. “We realized that it would be very hard to surpass the innovation of the past if we kept doing what we had done before,” says Jimbo. Around 2003, Shimano’s top brass gave the go-ahead for the Di2 project.

Deep Pockets for R&D :

Shimano won’t say what the Di2 cost to develop, but the development team involved more than twice as many members as other projects. The company’s deep pockets helped: Its $90 million annual research budget is larger than the spending of all of the rest of the bike parts makers combined, says CLSA analyst Morten Paulsen. “They need to be ahead and they can afford to gamble a bit with something that’s new,” adds Paulsen.

The Di2 is in a category all by itself, but it’s not the first of its kind. Mavic of France made two electronic derailleurs in the ’90s that failed in bad weather and were discontinued. Shimano was determined to avoid the same mistakes.

In March 2004, Shimano’s engineers took the first working prototype to Belgium, where they had a few young riders test it. The derailleur was fashioned from steel. A plastic bag in the middle of the bike frame prevented the circuit board and battery from getting wet. “Some riders saw it and said, ‘This toy?’” says Fujii. “The veteran mechanics thought it was outrageous.”

One of the testers that day was Dutch rider Tom Stamsnijder. He remembers being surprised by the shifter’s responsiveness—except when it failed as he pedaled hard uphill. Another rider, Joost Posthuma, thought the device had too many buttons. It broke down when Posthuma hit cobblestones. “Naturally, the shifting wasn’t what it should be,” Stamsnijder wrote in an e-mail.

Speed Is Key :

The lesson Fujii’s team took away: “We realized early on that speed was key,” he says. They made that a top priority, tinkering with the tiny motors whose job it was to make the split-second gear changes. Even after Fujii’s crew timed the prototypes and found them to be faster than manual shifters, some riders didn’t believe it.

The reason: When a rider flipped the switch there was a delay before the electronic derailleurs responded with a high-pitched whine. “Even when we told them the electronic shifter was faster, some riders weren’t convinced,” says Fujii.

Over the next two years Fujii’s crew used carbon fiber to shave a few grams off the weight. They also made the system revert to a “sleep” mode so a small battery sent power to the derailleurs only when they were moving.

Improving the durability and water resistance was more challenging. Early on, vibrations caused the derailleur motors to misfire and shift inadvertently, and moisture triggered a short circuit. After some tweaking, Shimano again asked riders to use the prototypes in races on pavement, grass, wooded trails, and cobblestones. Whenever a cable came loose or a short circuit occurred, the prototypes were shipped back for X-ray analysis at Shimano headquarters in the western city of Sakai. At one point the team studied using wireless technology and a wheel hub that used friction instead of a battery to generate power but later tossed out those ideas.

The Di2’s biggest test was the 2008 Paris-Roubaix race. Passing that would help Shimano persuade other riders to use the derailleurs at the Beijing Olympics and other major races. Weeks before the Paris-Roubaix, Fujii’s team had received complaints that the toggle switch was too hard to operate during bumpy rides. So they reverted to a paddle-shaped switch that operated just like previous Dura-Ace systems. “You have to design it so it’s familiar enough for riders to use right away, or they will reject it,” says Jimbo, Shimano’s marketing director.

That was one of the last things to be changed. “I think it shifts much faster and much easier than the mechanic one,” says Posthuma, who rides on the Rabobank team and used the Di2 at last year’s Tour de France. Manufacturers agree. The Di2 is a “big step forward and it would be a mistake for other component manufacturers to not follow,” says Specialized Bicycle Components’ Chris D’Alusio, who heads advanced research and development.

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Creating a Business Welcome Package

business-welcome One of the things that our town prides itself on is the friendly environment that we create for our visitors, residents and businesses.  The mandate of the town council is to make anyone living or visiting our community feel at home and for the most part that is exactly what we have achieved.

But at a recent council meeting it came up that we were not exactly meeting our goals when it came to businesses setting up shop in our community.  This came to light when we heard that one of the document management software vendors that had moved into town was already considering moving.

Now, we knew that the business couldn’t be that bad as they were the only company here that offered a document imaging service and truth be told, they were in high demand.  Since we knew that it wasn’t a money issue, we thought that we would go talk to the owner to see what we could do to convince him to stay.

As it turns out, after a good talk and cup of coffee, he told us that he was expecting more from a community that supposedly welcomed newcomers to the town.  He explained that the biggest reason that he had moved his business here was the fact that we were supposedly more welcoming than most places, but he had not seen any evidence of that.

How did we react?

Well, now we offer any new business that sets up shop in town a welcome kit containing some of those things that they might need to get started, as well as coupons from the other local businesses as a way to say “thank you” for moving into our community.  Really, I don’t know why we didn’t do this sooner – the response has been very positive.

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How Your Pump’s Pressure Gauge Works

Recently, my 5 year old Park Tool floor pump started bleeding from its ears. The gauge hose ruptured and there was a major air leak, rendering the pump useless unless I replaced that hose (this is one of the most common failures that could happen to any pump, so if you don’t want to be irritated, consider keeping a replacement hose with you for safe measure).

Since the pump was old anyway, I decided to get a new one instead.
Anyway, just for fun, I opened up the pressure gauge of the old one to show you what is contained inside of it. I’m sure some of you may have wondered…‘hmm, how on earth does my pump detect the pressure inside my tube?’
So what is the pressure gauge anyway? It is a pressure sensor, right? And what does it do? It does the following 3 things :
1) It senses the pressure to be measured.
2) Part of the instrument responds physically to that pressure by stretching, bending or changing positions.
3) The instrument then converts this response to a pressure signal which, in our case, is in the form of the needle moving along the dials of the scale.
Park Tool’s pressure gauge here is a dry instrument (no liquids), and looks to be a C-shaped Bourdon tube, named after Eugene Bourdon, a French scientist who invented it in the 1840’s. This is basically a bent tube in the form of a C that actually straightens out as the pressure in it rises. So consider that it acts like a spring that stretches when pressure is applied.

One end of the tube is sealed shut, while the other is open to process pressure. This straightening out is converted to a signal the human can read through a geared linkage connected to the pointer or needle and a pressure scale. As the tip of the tube moves, it rotates a sector which turns a pinion attached to the dial pointer.
See the diagram below and you’ll go : “Wow, that is clever!”

Now say that you use a pump for over 5 years. Think about the number of times this tube stretches and unstretches. Isn’t it amazing that this elastic material can undergo so many cycles of flexing without fatigue or hysteresis? I’m not sure of what this metal is, but it maybe a phosphor bronze, or a beryllium copper. Maybe even monel?
More later. Take care now.
P.S : Say hi to my buddy’s new puppy. Her name is Olive. Hey Olive, you’re on the web!!!

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Physicians’ working conditions and job satisfaction: does hospital ownership in Germany make a difference?

Background:
A growing number of German hospitals have been privatized with the intention of increasing cost effectiveness and improving the quality of health care. Numerous studies investigated what possible qualitative and economic consequences these changes might have on patient care.However, little is known about how this privatization trend relates to physicians’ working conditions and job satisfaction. It was anticipated that different working conditions would be associated with different types of hospital ownership. To that end, this study’s purpose is to compare how physicians, working for both public and privatized hospitals, rate their respective psychosocial working conditions and job satisfaction.
Methods:
The study was designed as a cross-sectional comparison using questionnaire data from 203 physicians working at German hospitals of different ownership types (private for-profit, public and private nonprofit).
Results:
The present study shows that several aspects of physicians’ perceived working conditions differ significantly depending on hospital ownership. However, results also indicated that physicians’ job satisfaction does not vary between different types of hospital ownership. Finally, it was demonstrated that job demands and resources are associated with job satisfaction, while type of ownership is not.
Conclusions:
This study represents one of a few studies that investigate the effect of hospital ownership on physicians’ work situation and demonstrated that the type of ownership is a potential factor accounting for differences in working conditions. The findings provide an informative basis to find solutions improving physicians’ work at German hospitals.
By Stefanie MacheKarin VitzthumAlbert NienhausBurghard KlappDavid Groneberg

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Dynamic Ride Comfort & Measuring Vibration In Bicycles

The concept of ride comfort varies from person to person. If one were to ask 10 different people about a particular bike’s ride characteristics, its likely they’ll say 10 different things. There’s probably a good reason for this. Physiologically, we can sense pain better than comfort because our bodies have lots of pain receptors (nociceptors) but there’s little evidence of a comfort receptor. So our bodies are built without ’signal probes’ for comfort. Therefore we tend to call something comfortable if there’s no discomfort, i.e, if our nociception does not pick up discomfort signals. (If there’s a more involved perception mechanism than what I’ve described, its outside the scope of this blog)

But even the perception of discomfort varies from person to person. A seasoned veteran testing out a bike is likely to have a different perception of discomfort on a given bike than a beginner may. Bicycle marketing literature as well as reviews of bikes usually are plentiful in these sort of subjective feelings that no one can put a number upon. X person tests the bike. He likes it. Finally, he places some arbitrary golden stars as rating against the bike in a magazine. What does the reader feel?

You’d want to snap - “Who cares about small numbers, just believe it and ride it!”. Yeah, that’s alright. But as bicycles get more expensive and new inventions border on that which is ridiculous, when bold claims ask for a lot of money in exchange, a customer would surely not mind knowing if there’s true value in these claims or if there’s some sort of daylight robbery going on.

Zertz - A marketed viscoelastic insert for reducing vibration. It comes standard on many of Specialized bicycles and cannot be removed or replaced.

One of those claims involve the relation of bicycle design with vibration reduction. For example, some years back, we saw Specialized incorporating an elastomer insert into their bikes at specific locations that supposedly “soaked up” the road chatter. Others have marketed frames and forks with special, curvy shapes that implied they’re somehow better at vibration reduction, power transfer etc etc. Note that there is zero published technical evidence backing up the claims, yet people are quick to side with one brand or the other because of personal feelings.

This picture shows the harmonic tuned mass damper marketed by Bontrager as the Buzzkill Damper. This particular one was seen at times on Stuart O’Grady’s bikes at the Paris-Roubaix. More on this can be found here.

One of the recent examples is Museeuw’s biocomposite bike, a medley of organic flax and carbon fiber made in Belgium through a patented process that I’ve written about in the past. Their marketing strategy seems to be to make people believe that there’s something really magical about its vibration dampening characteristics compared to competitor’s bikes. Interestingly, they have joined hands with the materials engineering department at the University of Ghent in a partnership to do the R&D work. Apparently, one of the deliverables from the University would be an objective study of the bike’s vibration dampening characteristics so that they can be presented to customers with commercial interests.

Recently, the 3D plot you see below was leaked out to the public on the internet after a Museeuw press launch. How it got leaked is a story you need not worry about. Anyway, the plot came directly out of one of the studies on the flax-carbon bike done by an individual named David Luyckx.

Fig 1 : This plot shows Damping Percentage vs Vibration Frequency vs Time for a Museeuw MF5, measured using two accelerometers mounted on the bicycle. Vibration frequency is a function of mass of the vibrating body, here, the bicycle and rider. Little is known to us about the test equipment and instrument characteristics of the accelerometers used.

He then compared it to the characteristics of 3 other bikes tested in the same study :

Fig 2 : This plot shows a comparison of vibration dampening of a (left to right) Pinarello Prince, Willier Cento Uno, Cervelo R3SL and the MF5

Now in the automobile and motorcycle industry, there are some specific ISO standards you have to follow to measure dynamic comfort and whole body vibration while sitting in a vehicle. None, as far as I know, exist that describe what to do incase of a bicycle. So David Luyckx set out to design his own experiment.

After reading his brief test report to us at rec.bicycles.tech, the following things can be said about the nature of his ideas and his experimental setup :

What To Measure : Ride comfort while using the flax-carbon bike, by studying trends in vibration dampening in the same (histeretic dampening). Specifically, the transmissibility of vibration would be measured. In other words, if there was a way to measure and determine the difference between the loads that were introduced into the frame and the loads that the rider would experience, it could be determined how “comfortable” a bicycle frame was quantitatively.

Experimental Setup : From his limited test report, Dave told us that he mounted an accelerometer near the rear wheel hub which he believed would give him an idea of the loads coming into the frame. A second accelerometer positioned just below the saddle on the seatpost would get him a measure of the loads before the rider experiences them. The difference, according to him, is how much of the vibration pie the frame takes eats away.

Methodology : All four frames - Museeuw MF5, Pinarello Prince, Wilier Cento Uno and Cervelo R3SL - were tested 4 times each with 2 clincher type rims (high and low profile) and 2 tubulars (high and low). If his idea was correct, by this method, he would not see too much difference between different wheelsets since he was only looking at only the frame properties between rearstay and saddle points. The measurements were done using independent accelerometers at a measuring rate of 50 Hz. The accelerometers were synchronized before the test. This enabled him to obtain a frequency spectrum of 0 to 25 Hz at any given time after putting the datasets through a Fast Fourier Transformation (FFT). He claimed this particular test method is comparable to how construction workers are monitored for whole-body-vibrations during their work. So, for every 27-second interval, the FFT-algorithm was used to get a 2D frequency spectrum, i.e. “frequency vs. load” graph. By using the 27- second interval he could avoid any response delay of the frame when impacted. By comparing each individual 27-second frequency spectrum of the rearstay and seatpost at the same interval, he was able to construct the 3D graphs shown above which involved approximately 300 graphs put next to each other.

Results : Final results showed a margin of difference of vibration dampening less than 5%.

Interpretation Of Graph : A value of “0.8%” on the y-axis in Figs 1 and 2, according to Dave, signifies that 80 percent of the original load is being absorbed or dampened somewhere between rearstay and seatpost. So he claims that the MF-5 dampens around 70 percent of the original load whereas the Pinarello Prince in Fig 2 absorbs only 45 percent of the original load measured at the rearstay of its frame.

Now I have to commend the fact that someone in the industry is taking the first steps towards thinking about how to measure vibration. But I must admit this is a very challenging task. It would take a lot more to convince people that the above basic testing makes sense. The graphs above look colorful but is confusing to interpret in 3D. The 5% of difference from the flax can even be argued to be practically imperceptible to any rider. As of now, the testing does not account for how the vibration can be affected by the following :

1. Amount of monitoring and placement of accelerometers - Can bicycle vibration really be fully captured by just two accelerometers on the bike? And how does their specific placement and mounting affect the frequency spectrum?

2. Cushy tires and a saddle - If you let some air loose from your tires, what’s the effect on vibration dampening? Tires have significant roles to play in this aspect. It is well known that racers in the grueling Paris-Roubaix lower their tire pressures to about 80-85 psi to ride on cobbles. They even bend their elbows and loosen their grips on the handlebars to a significant extent. Also, if you have a cushy seat, the force on a rider might be tiny yet the accelerations on the seatpost may be large.

3. Varying frame geometries and designs - All 4 bikes tested have different geometries and aesthetic features. What effect do that have on vibration transmission or dampening? Can you say for certain that a curvy chainstay has zero measurable effect?

4. Frame flexing - A frame design is, to some degree, known to have comfortable ride characteristics if some level of compliancy is incorporated into the design. This means that the frame can flex finitely in a particular direction to reduce shock transmission and then transfer back the potential energy by acting sort of like a spring. If the flax frame reduces vibration by flexing, this can involve high forces. So one could theoretically make a noodly little frame which is poor in power transmission but perhaps great at shock absorption. So the above study does not establish conclusively whether the claimed vibration dampening in the flax-carbon frame is infact from the vibration soaking capabilities of the flax-carbon material or because of the flexing of the frame due to the mechanical properties of the overall structure.

Infact, I did a little research on the stiffness characteristics of the MF5 flax bike to try and make sense of point number 4 above. The German Tour Magazine, an independent 3rd party testing agency for top end bicycles, tested a 56cm Museeuw MF5 a while back. This is the same bike shown in Figs 1 and 2. After some translation, here’s what I believe I found :


Let’s put this above table into perspective.

Early this year, the same independent magazine tested 27 top end carbon fiber bikes that you can buy for money. From the published test results, I calculated that the average torsional stiffness for those 27 bikes was on the order of 95.85 Nm/degree, the average bottom bracket stiffness was 55.77 N/mm and the average lateral stiffness of the forks of these bikes was 43.81 N/mm. So compared to those averages, the flax MF5 bike appears to be 29% lower in torsional stiffness, 21% lower in bottom bracket stiffness and 10% lower in fork lateral stiffness. This isn’t sensational in the market, especially for the price of the frameset alone, a whopping 5000 dollars.

However, that’s not the point. Suppose its these low numbers of stiffness that’s providing all the “vibration soaking effects” in the flax frame? This can be a valid correlation, why not? Afterall, we all know that an overly stiff bike is not comfortable for long rides.

I’m eager to know more from David’s side of these investigations and how this develops for the future. However, it stands right now that what he’s taken upon himself is a challenging scientific task. If the outcome of these studies are minute percentage differences of one bike over the others, then someone can easily lose sight and perspective of the scale of numbers. That must be kept in mind. Meanwhile, I would encourage him and others who’re on the same boat to look at the automobile industry, especially that of motorcycles and also study ISO standards on how to go about setting up experiments and measuring whole body vibration while using a vehicle.

If any of you are particularly interested in this topic, or is experienced in measuring vibration in your fields of work, please do write in to me with your thoughts here.

 

ADDITIONAL READING :

The Biocomposite Bicycle Part I
The Biocomposite Bicycle Part II
Whole Body Vibration According To The ISO2631 Standard

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Design Case Study : Pedal Powered Hot Dog Launcher

So you’re given a bunch of hot dogs. Then you’re asked to come up with a team, and build a home made contraption measuring 6×6x6 ft so as to launch the dogs to the greatest possible distance in just 3 tries. As if that’s not enough cause your head to itch, you’re told you can’t use chemical reactions, fire, sparks, batteries or compressed air to achieve this task. Hmm?

A colleague of mine at work and a friend of his decided to team up for this serious challenge. Steve Peifer and Jeffrey Ohliger are both mechanical engineering alumni of Alfred University at Alfred, New York. Earlier this year, they found themselves wanting to compete in the school’s 2009 Hot Launching Competition. The event would be held on April 26 in the University premises.

Left to Right : Steve Peifer & Jeffrey Ohliger

Now launching a hot dog is not as easy as it sounds. The item is delicate and must be prevented from breaking apart after launch. You have air resistance to tackle. No, the hot dogs cannot be encapsulated with fairings, neither can they be frozen. In fact, rules stated that all the hot dogs would be supplied on the day of the competition and would be of the same size and brand.

The rules also stated that the hot dog would be thrown in the direction of a straight line from the center of the launch site. Every inch it deviated from this line in either direction would be penalized from the distance you threw in the direction of the straight line. If the hot dog did split after launch, only the distance of the piece falling to the shortest distance in the direction of the straight line would be taken into account, no matter how far the other pieces went. Teams could be as big as 5 but only 2 people could be present at launch. The team with the greatest distance achieved would win a gift certificate of 75 dollars.

Interestingly, the pair came up with the idea of using pedal power to launch their hot dog. After lots of coin spent buying parts, welding and assembling, they had a working model. Off they went to the competition. At the end of the day, from 15 or 20 teams, their design achieved the best distance and they were proud winners. This, in spite of an unpredicted headwind straight from hell on that day.

Some days back, I caught up with Steve to help me unravel the mechanism behind the launcher. Enjoy the read, pictures and videos! Drop a comment if you have any questions.

Q. Steve, where did you pick this idea for your design? Did you consider any alternatives?

SP : The idea to build a centrifugal trebuchet came from high school when we built one for a Science Olympiad competition. The advantage of a centrifugal trebuchet is that it allows the object, in this case a hot dog, to be brought up to the desired launch speed slowly. This avoids extreme accelerations on the object which would have caused the hot dog to split and break. Our goal was to throw a hot dog completely unmodified (no freezing or encapsulating) over 350 feet, so there really weren’t any other types of launchers (allowed in the rules) that would have thrown the dog at 150 mph without breaking it.

The design

Q. That makes a lot of sense! Explain to readers how this mechanism operates.

SP : Sure. Its pedal powered, as you can see. We used a chain to couple the rear sprocket with the shaft of the rotating throwing arm. The person on the bicycle pedals until the desired launch speed is reached (there is a speedometer measuring the throwing arm tip speed). Then the launch is initiated by pulling a lever that releases a spring loaded rod that snaps into the path of the throwing arm. The rod strikes a pin attached to the hot dog holder. When they collide, the pin on the holder gets knocked off and allows the holder to open. The angular location of the launch mechanism (the spring loaded rod) sets the launch angle which can be adjusted in between launches.

Hot dog holder
Driven sprocket and shaft
Bearings

Q. So was that your bike?

SP : No. It was my uncle’s. Its an old clunker.

Jeff, like a master, lays the torch to steel

Q. I’m sure the rules must have been a little tight. What, according to you, were some of the biggest challenges to overcome?

SP : Oh, there were many.

1) Air resistance, both for the hot dog and the throwing arm : In order to decrease the drag on the throwing arm, which was made out of square aluminum tube, we used foam to teardrop the throwing arm. This allowed us to increase the speed from around 90 mph to 160 mph.

2) Keeping the hot dog in one piece : Once we tweaked the release mechanism, this wasn’t much of an issue with our design.

3) Making sure the hot dog is released at the optimum angle and not breaking anything during the launch : Initiating the launch at the desired angle wasn’t hard, but making sure the hot dog didn’t extrude out of the holder at high speed was a huge challenge. The more we secured the hot dog in place, the more likely the holder was to break during the launch. It took a lot of tweaking before we found a happy medium.

Q. I’m sure! So if you don’t mind me asking, how did you go about calculating the effective range of the hot dog when launched?

SP : I created an Excel spreadsheet to calculate the required velocity of the hot dog so that it would reach our goal of 350 feet. The spreadsheet also calculated the energy required to power the launcher at that speed based on the physical properties of the throwing arm.

Above are screenshots from Steve’s Excel spreadsheet

Q. Interesting. I recall from Physics 101 that 45 degrees of launch angle gave you maximum launch range, but that didn’t take air resistance into account. You know, R = [(v)^2 x sin2(angle)]/g.

SP : Right, pretty much everything we learned in physics was for an ideal world with no air resistance. You are correct that 45 degrees gives max range with no air resistance. In the real world with our situation, we calculated that a launch angle of 35 degrees would do the trick.

Q. I’m sure you did a bunch of test runs before the big day. Just curious - how many hot dogs did that involve?

SP : You’re right. We tested the launcher for a few weeks leading up to the competition in our backyard. Testing started off well right from the first launch. Our initial problems were with the hot dog breaking, but we eventually determined it was from a rubber band slicing through the dog as it left the holder. Once we got that issue fixed, we started throwing faster and faster. Each time we increased the speed, we had issues with the hot dog exiting the holder prematurely. We had to tweak the holder so that it required more force to open yet still open freely enough for a clean release without breaking anything. We probably threw about 40 hot dogs during testing.

Steve pedals the launcher in his backyard
This video, shot at a high 420 fps, shows the launch sequence

Q. So the big day arrives. You guys do your thing. You win. Did your design actually work as planned?

SP : The design worked perfectly during the competition, just as it had during the testing that week. Unfortunately, we had no control over the wind which was blowing straight in our face at over 30 mph. We still won the competition, but we only threw a little over 290 feet compared to 400 feet during testing the day before (with no wind). To give an idea of how much the hot dog was blown off course, the head wind was coming at a slight angle, maybe 15 to 20 degrees from the right. To compensate, we had to launch about 100 feet to the right of our target, and the dog still blew back a couple feet left of center line!

This slow motion video captures the launch on the day of the competition.

Congratulations! Excellent work from you two!

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